Monday 9 October 2017

PHOSPHORITE OR PHOSPHATE ROCK[P2O5]

Listing Description:

Phosphorite, phosphate rock or rock phosphate is a non-detrital sedimentary rock which contains high amounts of phosphate minerals. The phosphate content of phosphorite (or grade of phosphate rock) varies strongly, from 4%[1] to 20% phosphorus pentoxide (P2O5). 

Detailed Description:

 Marketed phosphate rock is enriched ("beneficiated") to at least 28%, often more than 30% P2O5. This occurs through washing, screening, de-liming, magnetic separation or flotation.[1] By comparison, the average phosphorus content of sedimentary rocks is less than 0.2%.[2] The phosphate is present as fluorapatite Ca5(PO4)3F typically in cryptocrystalline masses (grain sizes < 1 μm) referred to as collophane-sedimentary apatite deposits of uncertain origin.[2] It is also present as hydroxyapatite Ca5(PO4)3OH or Ca10(PO4)6(OH)2, which is often dissolved from vertebrate bones and teeth, whereas fluorapatite can originate from hydrothermal veins. Other sources also include chemically dissolved phosphate minerals from igneous and metamorphic rocks. Phosphorite deposits often occur in extensive layers, which cumulatively cover tens of thousands of square kilometres of the Earth's crust.[3]
Limestones and mudstones are common phosphate-bearing rocks.[4] Phosphate rich sedimentary rocks can occur in dark brown to black beds, ranging from centimeter sized laminae to beds that are several meters in thickness. Although these thick beds can exist they are rarely only composed of phosphatic sedimentary rocks. Phosphatic sedimentary rocks are commonly accompanied by or interbedded with shales, cherts, limestone, dolomites and sometimes sandstone.[4] These layers contain the same textures and structures as fine-grained limestones and may represent diagenetic replacements of carbonate minerals by phosphates.[2] They also can be composed of peloids, ooids, fossils, and clasts that are made up of apatite. There are some phosphorites that are very small and have no distinctive granular textures. This means that their textures are similar to that of collophane, or fine micrite-like texture. Phosphatic grains may be accompanied by organic matter, clay minerals, silt sized detrital grains, and pyrite. Peloidal or pelletal phosphorites occur normally; whereas oolitic phosphorites are not common.[4]
Phosphorites are known from Proterozoic banded iron formations in Australia, but are more common from Paleozoic and Cenozoic sediments. The Permian Phosphoria Formation of the western United States represents some 15 million years of sedimentation. It reaches a thickness of 420 metres and covers an area of 350,000 km2.[2] Commercially mined phosphorites occur in France, Belgium, Spain, Morocco, Tunisia and Algeria. In the United States phosphorites have been mined in Florida, Tennessee, Wyoming, Utah, Idaho and Kansas.

Production and use

Deposits which contain phosphate in quantity and concentration which are economic to mine as ore for their phosphate content are not particularly common. The two main sources for phosphate are guano, formed from bird droppings, and rocks containing concentrations of the calcium phosphate mineral, apatite.
Phosphate rock is mined, beneficiated, and either solubilized to produce wet-process phosphoric acid, or smelted to produce elemental phosphorus. Phosphoric acid is reacted with phosphate rock to produce the fertilizer triple superphosphate or with anhydrous ammonia to produce the ammonium phosphate fertilizers. Elemental phosphorus is the base for furnace-grade phosphoric acid, phosphorus pentasulfide, phosphorus pentoxide, and phosphorus trichloride. Approximately 90% of phosphate rock production is used for fertilizer and animal feed supplements and the balance for industrial chemicals.
Froth flotation is used to concentrate the mined phosphorus to rock phosphate. The mined ore slurry is treated with fatty acids to cause calcium phosphate to become hydrophobic.
For general use in the fertilizer industry, phosphate rock or its concentrates preferably have levels of 30% phosphorus pentoxide (P2O5), reasonable amounts of calcium carbonate (5%), and <4% combined iron and aluminium oxides. Worldwide, the resources of high-grade ore are declining, and the beneficiation of lower grade ores by washing, flotation and calcining is becoming more widespread.
In addition to phosphate fertilisers for agriculture, phosphorus from rock phosphate is also used in animal feed supplements, food preservatives, anti-corrosion agents, cosmetics, fungicides, ceramics, water treatment and metallurgy.
As of 2006, the US is the world's leading producer and exporter of phosphate fertilizers, accounting for about 37% of world P2O5exports.[12] As of 2008, the world’s total economic demonstrated resource of rock phosphate is 18 gigatonnes, which occurs principally as sedimentary marine phosphorites.
 PRICES

$93/MT OR $0.04/IB

For more information:

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